Mechanical Engineer (Composite & Aerostructures)

Job Code: CoE-AS-CPE-M-001

Experience: 5 - 7 Years

Location: One-Hub, Thiruporur

No of Openings: 1

Date of Post: 03-Apr-2026

Applicants: 3

Preferred Experience

Experience in aerostructures and composite engineering

Strong knowledge of composite material behaviour, resin systems, and ply design strategies

Hands-on experience with coupon testing, defect resolution, and process optimization

Regulatory Awareness: Familiarity with AS9100D, MIL-STD, and DGCA guidelines

Documentation: Ability to generate compliance reports, certification dossiers, and audit-ready documentation

Innovation: Exposure to emerging composite technologies (nano-composites, hybrid laminates)

Collaboration: Experience working with certification agencies and external suppliers

Required Skill Sets & Tools
  • Statistical tools: Minitab
  • CAD/Composites: Fibersim
  • ERP / MES: SAP, Odoo
  • Testing Tools: Instron Test Works
Qualifications Bachelor’s or Master’s in Mechanical / Aerospace / Materials Engineering
Key Responsibility Areas
  • Material Testing & Characterization
    • Perform and analyse tensile, shear, and flexural tests
    • Execute coupon testing programs and statistical data analysis
  • Process Development & Optimization
    • Optimize resin infusion processes, cure cycles, and mold/plug design
    • Improve resin flow and infusion quality for repeatability and reliability
  • Quality & Defect Resolution
    • Identify and resolve defects such as delamination, porosity, and dry spots
    • Review and refine ply drop-off strategies for structural integrity
  • Documentation & Manufacturing Control
    • Generate process route cards and work instructions
    • Support adhesive bonding processes and validation
    • Analyse environmental degradation (UV, moisture, temperature) and its impact on composites
  • Compliance Awareness: Familiarity with DO-160, ASTM standards, and aerospace certification frameworks

  • Innovation: Exposure to advanced composites (carbon nanotube reinforcements, hybrid laminates)

  • Reliability Engineering: Experience in fatigue, durability, and lifecycle analysis of composite structures

  • Leadership: Ability to mentor junior engineers and lead supplier/vendor discussions

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